Custom Foam Inserts

Keeping your equipment safe & sound. If you're looking for that extra layer of protection, you may wish to discuss our Custom CNC Foam Inserts.

Unlike pick & pluck foam or generic foam linings, custom foam inserts are renowned for their exceptional durability and superior protection.

With the ability to be precisely cut to size and shape, these inserts offer a level of customisation that ensures a perfect fit for your equipment.

Not only do they provide maximum protection, but they can also serve as an eye-catching display.

Custom purple foam packaging with compartments, text highlights features like various colors, mass production, and design assistance.

Why Choose NSP Cases for Custom Foam Inserts?

As a leading foam design and manufacturer, we specialize in creating innovative foam solutions meticulously engineered to cater to the exact requirements for a range of industries.

  • Computer screen displaying a 3D model of a flight case, next to an actual black flight case with metal corners and handles.

    Designed in House

    Our designers are on hand to get your custom foam inserts perfectly fitted to your equipment.

  • Professional camera equipment in foam-padded case

    Dedicated Foam Department

    We have invested a lot in our Foam Department recently, with 2 foam CNC machines and a dedicated team

  • Green PSU foam inserts stacked against a white brick wall.

    Fast Turnaround

    From one off units to large orders, our dedicated foam department are able to work to your deadlines.

Custom Foam Advice and More

  • Custom foam inserts are an indispensable solution for organizing and protecting delicate items within various cases, whether for professional equipment, personal belongings or retail packaging.

    Crafted to snugly fit the contours of specific objects, these inserts provide cushioning and stability, preventing damage from shocks and impacts during transport or storage.

    The versatility of custom foam inserts allows for tailored designs to accommodate intricate shapes and sizes, ensuring optimal space utilization while maintaining a sleek and organized appearance.

    Whether used in toolboxes, camera cases, or product packaging, these inserts offer a professional presentation and peace of mind, safeguarding valuable items from potential harm.

  • Yes, there is no need to purchase a flight case from us if you only require the custom foam insert.

    In most instances, our customers are updating the foam within an existing case to fit new or upgraded kit.

  • This will vary depending on the quantity, the complexity of the design and thick ness (to name a few points). However, we will always aim to dispatch your order within 10-15 working days.

    If you are working to a deadline that is before our estimated dispatch date, please let our team know so we can help work towards your deadline.

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Get your Custom Foam Quote today.

Other Flight Case Services

Our flight case services are designed to provide tailored protection and convenience for your equipment. From custom foam inserts for a secure fit to professional flight case branding for easy identification, we offer a range of optional extras to enhance your cases. Offering a complete solution, we also can assist in custom tour labels and durable soft bags.

Speak to us to see how we can help with your next project.

Open black flight case with metal latches in outdoor setting, multiple closed cases in background.

Flight Case Materials & Finishes

Black hexaboard may be the most commonly seen but did you know about our other flight case panel options? As the need for cases changes, we take a look and compare the flight case panel options available.

Colorful stage equipment cases in red, blue, orange, and yellow.

Flight Case Colour Options

We offer a wide variety of colour options when choosing your next flight case. These can be ideal for enhancing branding, adding a personal touch or colour coding equipment.

Close-up of a black carrying case with compartments. Each slot is numbered from 000 to 012 and lined with purple foam, containing cylindrical black objects. The case has metal edges and a latch.

Custom Foam Inserts

Keeping your equipment safe & sound. If you're looking for that extra layer of protection you may wish to discuss our Custom CNC Foam Inserts.

Form template with stylized S logo, sections for show details, date out, date in, location, weight in kg, box number, venue, department, and contents.

Custom Tour Labels

custom Tour Labels, designed around your needs. Send us your logo and receive your high-quality custom labels in the post within 10 working days.

Screen printing process with hands using squeegee on frame

Flight Case Branding

For the past few years, we have been well known for our branding, from a more simple (and more recognised) Screen Print to Full Colour Digital Printing

Black pouches with Creative Technology logo and "NEP Live Events" text

Custom Soft Covers & Bags

Adding a custom soft case or bag can increase the longevity of your flight case, ideal if your case has branding or is consistently being moved about.

Why Choose NSP?

With over 30 years of combined experience and 1000’s of cases worldwide, we have established ourselves as one of the names at the forefront of the flight case industry. 

  • Every inquiry is carefully handled by a member of our team in a fast and efficient manner. With your projected costs normally prepared within 24-48 hours. With a dedicated team member assigned to help discuss your specific needs and work with you to find the best solutions.

  • All our cases are built using carefully sourced, tried and tested plywood of the highest quality, coupled with heavy duty hardware by Penn Elcom, eliminating any doubt when using your new cases.

  • We are extremely proud to be a climate positive workforce and not only offset 247 tonnes of CO2E but also plant 1 tree for every order, with over 23,500 trees planted since 2021.

  • Every client will be provided a dedicated account manager to ensure a consistent and personal experience. We aim for this to allow a deeper connection with our customers and a better understanding of your expectations and budgets.